Track & Trace Pharma - Serialisation and Aggregation

Pharmaceutical Serialization & Aggregation:
You’ll Fulfill Every Requirement with our Modular Systems

For consumers to know that a medicine is genuine, products in the pharmaceutical industry need distinctive drug labelling and counterfeit-proof identification features. That’s exactly what Serialization and Aggregation (i.e.Track & Trace) ensures. Pharmacists, for example, can clearly identify the products and can track the transportation of every package end-to-end. This, together with a tamper-evident closure, creates security and confidence.

Because the pharma serialization requirements for differ from country to country, we offer highly flexible Serialization and Aggregation or Track and Trace systems like the Traceable Quality System (TQS): a reliable and future-proof solution for our pharmaceutical customers.

In addition, we successfully integrate OEM components into packaging machines. The standardized interfaces also support perfect Serialization and Aggregation IT integration. As a result they are fully compatible with existing machine and system components.

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On this site, we tell you in detail about Serialization and Aggregation:

Find your appropriate Serialization & Aggregation solution
Fully automated pharma serialization in 6 weeks with TQS Fast Track
Outstanding features of the Wipotec Serialization & Aggregation TQS
Folding boxes: Serialization, weight inspection, tamper-evident, aggregation
Bottles and vials: Serialization, helper code printing, 360° all-round inspection, aggregation

Pharmaceutical Serialization & Aggregation: Looking for a Fast Plug-And-Play Solution? TQS FAST TRACK – Automated Serialization and Aggregation Within 6 Weeks

In response to the Drug Supply Chain Security Act deadline specified for serialization in the US and the EU Falsified Medicines Directive, Wipotec offers a number of preconfigured TQS Fast Track systems, enabling compliance with the specifications within 6 weeks.

TQS Fast Track- the fast response to tight serialization deadlines

TQS FAST TRACK

That’s Serialization & Aggregation with the Traceable Quality System (TQS)

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Serialization, Weight Inspection, Tamper-Evident, Aggregation

In this short animation, we show you simply and clearly how our combined solutions work. That’s how smoothly all the individual steps, from weight checking to the Serialization and Aggregation codes, mesh together when everything comes from a single source as with us.

Why TQS Track & Trace System from Wipotec?

Only 6 weeks for serialization? With TQS Fast Track, you can comply with even short serialization & aggregation deadlines
Everything from a single source – your guarantee that everything will fit together correctly
Highly precise product transport, reliable compensation of packaging tolerances
Optimum printing and verification accuracy, stepless adjustability of top-bottom conveyors in height and width
The complete Serialization & Aggregation Pharma solution meets all global requirements and regulations, reliably and future-proof
Thanks to the open interfaces to leading level 3 suppliers, you can integrate our Serialization & Aggregation systems seamlessly into your IT infrastructure

You’ll find all the key functions for serializing and aggregating pharmaceutical industry products in a compact area
Tamper-Evident closure of individual packages due to the integrated Tamper-Evident Labeler
Printing of country-specific labels by inline thermal transfer printers
Our customers receive lifelong Serialization and Aggregation software updates free of charge
Best advice thanks to our networking with decision-makers and Serialization and Aggregation experts on the international Serialization 7 Aggregation Guidelines: We are long-standing partners of GS1 in the field of Pharmaceutical Serialization and Aggregation (i.e.Track and Trace) and a member of the Open-SCS Working Group
We know what’s important: demonstrated by over 3,000 successful Serialization and Aggregation projects around the world!

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Pharmaceutical companies all over the world appreciate TQS Track & Trace Systems

Serialization & Aggregation at Losan Pharma GmbH

“With TQS, Wipotec has a flexible, modular Track and Trace system that has been perfectly tailored to our needs. TQS handles all common packaging forms, whether folding boxes, bottles or their aggregation levels. With TQS, we are perfectly prepared for the implementation of future global serialization and aggregation requirements.”

Dr. Marco Klingele | Track and Trace Program Lead / Head of Administration | Losan Pharma GmbH

To the application report

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Santa Farma benchmark project

TQS – That’s What Our World-Leading Pharmaceutical Serialization & Aggregation Systems Do

The Serialization & Aggregation systems of the TQS family offer you serialization, checkweighing, tamper-evident and multi-stage aggregation.

Machines are available with optimized product transport for folding boxes, bottles and vials
A modular system allows for a wide range of product dimensions
Extremely precise coding by our labelling systems even at high throughputs

Easy operation: Transport system, coder, camera, checkweigher and labeller are controlled via a common software interface
IT integration is facilitated by open and standardized interfaces

Outstanding features of the Wipotec Serialization & Aggregation TQS

To the TQS functions

Meet country-specific regulations for Pharmaceutical Serialization & Aggregation with TQS

As a result of EU Directive 2011/62/EU, from February 2019 the pharmaceutical industry must not put any more prescription-only drugs on the market unless it is possible to verify their authenticity by serial numbering and tamper-evident sealing. This is used to improve consumer protection in the case of drugs.

It poses a challenge for companies in the pharmaceutical industry because the production environment, serialization and aggregation requirements may vary widely at national level.

We know what’s important in terms of country-specific Serialization and Aggregation pharmaceutical advice and have compiled and analyzed all the crucial information for you on an interactive world map.

To the country-specific pharma serialization and aggregation requirements

To the requirements

Folding Boxes: Serialization, Weight Inspection, Tamper-Evident, Aggregation

Folding boxes are serialized by printing the side surfaces or the top. Weight acquisition to check whether they are complete. And we offer the tamper-evident application for this so that the closure is also tamper-proof.

Aggregation can be built up in several stages through to pallet level. Rejecting defective packages that fail the weight, application and printing test ensures 100% product monitoring.

To what extent do you want to serialize?

The TQS-SP serializes folding boxes in the smallest space
In addition, the TQS-HC-A checks folding boxes for completeness
If necessary, you can also apply Tamper-Evident Labels
The TQS-HC-A also has an additional Vignette Labeler

Learn more about our Serialization Pharma solutions

To what extent do you want to aggregate?

Combining of single packages into bundles (first stage aggregation)
If you have already serialized your products, the TQS-CP supports semi-automatic aggregation

Learn more about Aggregation in Pharma

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Bottles and vials: Serialization, helper code printing, 360° all-round inspection, aggregation

Video: Semi-automatic aggregation for bottles – HANA Pharm. CO. LTD Track & Trace project

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Bottles or vials are serialized by applying unique labels. This is followed by full-surface print verification using optical inspection. If labels are not readable, they are identified and rejected before being applied.

In addition, a 360° all-round inspection with verification of bottles and vials takes place at the exit of labelling machines. If necessary, a helper code is printed on the base or lid of bottles or vials.

To what extent do you want to serialize?

With the TQS-Bottle, you can serialize bottles and vials on a minimal footprint
Print pre-serialized products with helper codes for subsequent aggregation

Learn more about our Serialization Pharma solutions

To what extent do you want to aggregate?

Semi-automatic aggregation of manually packed shipping boxes
360° all-round inspection, verification, semi-automatic aggregation up to the target quantity

Learn more about Aggregation in Pharma

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Find your Suitable Serialization & Aggregation Solution

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Requirement

Packaging type

Your specific requirement could not be met with a standard solution. Please get in touch with our sales team.
We are glad to consult you on defining the perfect solution for you.